A customer we were working with was manufacturing ST52 carbon steel high-pressure tubes using ECOCA SJ-25B CNC Lathe. The shaft lengths were 36.61” (930mm) and 20.79” (528mm), and the shaft diameter was 0.59” (15mm). This part required a surface finish of 7 Ra microinch (0.18 Ra). Before they turned to us, here was their pre-op process:
Here were the statistics for this burnishing solution:
Speed: 2,500 RPM (0m/min)
Cutting feed: 0.002” per rev (0.05mm/rev)
Radial load: 0.5mm
Finished achieved: 6-7 Ra microinch (0.15-0.18 Ra)
The single roll carbide burnishing tool produced the surface finish that was required, all in a singular process. This saved the customer from having to transfer the part to another department or hiring another firm to achieve the required surfaced finish. The result of this was our customer saving both time and money on each high pressure tube that was manufactured.
If you have a question or are wondering if your application is a good fit for burnishing, contact us here.
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