We’ve got BIG News! As of Jan. 1, 2024, all support for Elliott Tools will transition to Elliott. This includes sales and service support for all metal finishing, burnishing, recessing and mechanical joining tools previously sold by Monaghan. This will open the door for us to focus in on our goal of being your “cutting tool expert”. 

Case Study: Diamond Burnishing a Shaft Bearing Journal

Summary Of Results

THE CHALLENGE

This customer was manufacturing alloy steel hardened shaft bearing journals using a Pittler vertical CNC lathe with the axle mounted on the rotary table. The shaft hardness had to be 52-55 HRc, and a surface finish of less than 16 Ra microinches (0.4 Ra). Before they turned to us for suggestions, here was their pre-op process:
Turning Operation prior to burnishing:
shaft bearing surface finish after diamond burnishing

OUR SOLUTION

After the customer contacted us, we suggested using a special diamond burnishing tool made by Elliott Tool Technologies. Here were the statistics for the new burnishing solution:
diamond burnishing tool

FINAL RESULTS

The special diamond burnishing tool produced the desired surface finish of less than 16 Ra microinch (0.4 Ra). The tool saved our customer from having to purchase an expensive grinding machine, saving them $130,000. The tool also allowed them to keep the process in one setup, saving a lot of time and energy.