PCD TOOLING

PRECISION DIAMOND TOOLS FOR MACHINING

PREMIUM POLYCRYSTALLINE DIAMOND TOOLS FOR BORING, REAMING, DRILLING, AND MILLING

UC Tools specializes in providing German-engineered PCD solutions for the machining of complex aluminum components, consistently delivering a high quality product, with short lead times for both new and reconditioned tools.

UC Tools is a world class manufacturer of custom PCD tipped round tools for all applications, such as:

Boring

Reaming

Drilling

Milling

pcd round tool in holder
PCD round tool in holder at UC Tools
inspection of pcd tool at UC Tools
design of pcd tool at UC tools
cnc machine operation
cnc machining of PCD tool at UC tools

UC Tools has the capability to manufacture tools with very complex geometries,

solid carbide bodies and with the following shanks:

HSK

CAT

BT

What sets UC Tools apart from the competition?
Years of experience working with the most demanding customers, superior design and manufacturing capabilities with state-of-the-art:

CAD

CAM

GRinding

EDM

Inspection Equipment

Chipbreakers

Cbn tool

ADVANTAGES OF PCD TOOLING

PCD is made up of multiple small diamond crystals bonded together in high pressure and high temperature conditions to form a strong, durable material that can withstand extreme heat and abrasion. Due to its unique properties, PCD is an ideal material for use in tooling for machining. Its superior wear resistance allows for higher cutting speeds and feed rates, resulting in reduced machining time and increased productivity. PCD tools also provide a longer tool life, minimizing the need for frequent tool replacements and significantly reducing costs over time.

Discover the precision and efficiency of PCD tooling with Monaghan Tooling Group.

Contact us for a quote today!

APPLICATIONS OF PCD TOOLING

PCD Diamond tooling is one of the most popular and widely used cutting tools in today’s manufacturing. Tools like PCD end mills and PCD cutters are known for their superior performance, long tool life, and high efficiency. These qualities make them a preferred choice for various applications in different industries, including:

BRAKE
COMPONENTS

ABS & ESP valve bodies and master cylinders

STEERING
COMPONENTS

rack and pinion housings and electric steering housings

TRANSMISSION
COMPONENTS

valve bodies and cases

Cylinder heads and cylinder blocks
BRAKE
COMPONENTS

ABS & ESP valve bodies and master cylinders

STEERING
COMPONENTS

rack and pinion housings and electric steering housings

TRANSMISSION
COMPONENTS

valve bodies and cases

Cylinder heads and cylinder blocks
THROTTEL
BODIES

Diesel

ENGINE
MANAGEMENT SYSTEMS

fuel pumps, turbochargers and water pumps

SMALL
ENGINES

 

Drive train components for lawn and garden, recreational vehicles, etc.

ANY HIGH VOLUME ALUMINUM OR MAGNESIUM CASTING

Precision machined features

THROTTEL
BODIES

Diesel

ENGINE
MANAGEMENT SYSTEMS

fuel pumps, turbochargers and water pumps

SMALL
ENGINES

 

Drive train components for lawn and garden, recreational vehicles, etc.

ANY HIGH VOLUME ALUMINUM OR MAGNESIUM CASTING

Precision machined features

STEERING KNUCKLE MACHINING

RE-TIPPING AND RE-GRINDING

UC Tools are also experts in re-tipping and re-grinding any PCD tools – including their competitors tooling.

TECHNICAL REFERENCE AND DOWNLOADS

TECHNICAL REFERENCE AND DOWNLOADS

TECHNICAL REFERENCE AND DOWNLOADS

Interested in learning more about Monaghan Tooling Group’s capabilities and applications?

Contact us to discover the precision and efficiency of PCD tooling today!

Pin bores application example at Monaghan Tooling

Pin Bores on Automotive Part

Material: Ductile Iron

Tooling: Rambo Speed Drill with GTX Coating

Advantages: 

  • Tool reduction from 2 to 1
  • 5 seconds saved per part
  • Annual cost savings of 312 machining hours

 

Access the full case study here! 

Connecting Rod application at Monaghan Tooling

Connecting Rod

Material: C70, Steel

Tooling: Drills with S4 geometry (coated) Spotfacing tools, Z=6 (coated)

Advantages: Approx. 3000 holes (drilling)

Speed Drill S2 - Application Example - Monaghan Tooling

Injection Pump

Material: 42CrMoV4, Steel

Tooling: Special drilling tool with S2 geometry 

Advantages: Extended tool life and process stability