CASE STUDIES

February 24, 2021·

Case Study: Reaming vs Boring

SUMMARY OF RESULTS Tool Life Improvement: 150 pcs to 9800 pcs Machining Time Reduction: 14.29 seconds to .70 seconds Cost Per Piece Reduction: $0.13 to…

February 1, 2021·

Mitigating Electrical & Mechanical Runout (Glitch) on shafts using Diamond Burnishing

Rotors or shafts used in steam and gas turbines, turbo generators and compressors, or any large motor, have to work within set standards for runout…

January 29, 2021·

Burnishing a Bore for a Space Exploration Application

THE CHALLENGE An aerospace manufacturer needed to meet a finish requirement of 0.4µm Ra (16µ” Ra) in a stainless steel bore. Material: Nitronic 60 –…

January 28, 2021·

Burnishing Inconel Valve Body Case Study

THE CHALLENGE A customer of ours was trying to achieve a required surface finish by boring but could only maintain 16-20 Ra (0.4 – 0.5…

January 14, 2021·

Mechanical Joining of a Tube and Fitting

THE CHALLENGE A customer of ours needed to join a ferrule and tube together to withstand up to 4000 psi of pressure. The ferrule was…

December 23, 2020·

REAMING MEDICAL TUBES CASE STUDY

THE CHALLENGE A manufacturer was machining 6,000 medical tubes per year. The tubes were made of 1.4301 stainless steel. Previously the manufacturer was only achieving…

August 26, 2020·

CONNECTORS – CASE STUDY

THE CHALLENGE This customer was manufacturing connectors made of Steel 4340 using a CMZ TA-20 CNC Lathe. The connectors required a 12 Ra microinch (0.3…

August 26, 2020·

REPLACED GRINDING WITH CARBIDE-ROLL BURNISHING – SAVED $47 PLUS PER PART!

THE CHALLENGE One of our customers had been making stainless steel impellor motor shafts with 50.0mm and 54.0mm shaft diameters, requiring a surface finish of…

August 26, 2020·

HARDENED SHAFT BEARING JOURNAL

THE CHALLENGE This customer was manufacturing alloy steel hardened shaft bearing journals using a Pittler vertical CNC lathe with the axle mounted on the rotary…

August 26, 2020·

RAILWAY AXLE BURNISHING CASE STUDY

THE CHALLENGE A customer that we were servicing was manufacturing alloy steel railway axles with 203.225mm shaft diameters that required a 7 Ra microinch (0.18…

August 26, 2020·

VALVE SEAL BODY SUCCESS STORY

THE CHALLENGE A customer we had been working closely with was manufacturing stainless steel valve seal bodies using a Mori Seiki SL250 CNC Lathe. The…

August 26, 2020·

SHAFT USED IN OIL INDUSTRY – CASE STUDY

THE CHALLENGE This customer was manufacturing a shaft used in the oil industry made of Super Duplex stainless steel using a DMG Mori NTX2000 machine.…

Case Study: Reaming vs Boring

Mitigating Electrical & Mechanical Runout (Glitch) on shafts using Diamond Burnishing

Burnishing a Bore for a Space Exploration Application

Burnishing Inconel Valve Body Case Study

Mechanical Joining of a Tube and Fitting

REAMING MEDICAL TUBES CASE STUDY

CONNECTORS – CASE STUDY

REPLACED GRINDING WITH CARBIDE-ROLL BURNISHING – SAVED $47 PLUS PER PART!

HARDENED SHAFT BEARING JOURNAL

RAILWAY AXLE BURNISHING CASE STUDY

VALVE SEAL BODY SUCCESS STORY

SHAFT USED IN OIL INDUSTRY – CASE STUDY

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