CASE STUDIES

steel tubes machined with a precision Diatool reamer

Case Study: Reaming Blind Bores in Steel

THE CHALLENGE One of our customers was manufacturing electrical motion control components using a 4-spindle CNC Lathe in high volume. The parts were made of…

Steering fork machined with a Diatool precision reamer

Case Study: Reaming a Steering Fork

THE CHALLENGE This manufacturer was reaming a bore on a steering fork made out of case-hardened steel on a horizontal index lathe. The bore diameter…

IRU internal recessing unit on machine spindle

Case Study: IRU Hydraulic Valve Bodies

SUMMARY OF RESULTS Time Savings: 8000% Machining Time Reduction: 19 minutes to 15 seconds THE CHALLENGE One of our customers was manufacturing hydraulic valve bodies…

Results from burnishing a bore on a carrier

Case Study: Reaming a Carrier

THE CHALLENGE A competitor’s reamer was not consistent for tool life and results were unpredictable. A Monaghan Technical Account Manager was contacted to help provide…

Case Study: Reaming Tubes for Medical Application

Summary Of Results Tool Life Improvement: 30 pieces to 1,000 pieces per tool Tool Reduction: 200 to 6 annually A secure and consistent process was…

swaging tube assembly using a mechanical joining tool

Case Study: Mechanical Joining of a Tube and Fitting

THE CHALLENGE A customer of ours needed to join a ferrule and tube together to withstand up to 4000 psi of pressure. The ferrule was…

cylinder mount in cnc machine reamed with a diatool reamer

CASE STUDY: REAMING VS BORING

SUMMARY OF RESULTS Tool Life Improvement: 150 pcs to 9800 pcs Machining Time Reduction: 14.29 seconds to .70 seconds Cost Per Piece Reduction: $0.13 to…

Case Study: IRU (Internal Recessing) in Cast Aluminum

SUMMARY OF RESULTS Productivity Gain: 1000% Machining Time Reduction: 270 seconds to 27 seconds Yearly Cost Savings: $29,160 2.3 Months ROI THE CHALLENGE A manufacturer…

Case Study: Rambo Drill Cycle Time Reduction

SUMMARY OF RESULTS Tool Reduction: 2 to 1 5 Second per part cycle time reduction Yearly Cost Savings: 312 Machining Hours! THE CHALLENGE A manufacturer…

High Performance Reaming – Steering Knuckle

Challenge Details Tight Bore tolerance – Ø47mm (+/-.0125) Long tooling gage line- +600mm Low initial boring cost High part volume – EAU 30K/Year High Scrap…

High Performance Reaming – Cycle Time Reduction On a Hydraulic Part

Challenge Details Slow & inconsistent results from a competitors reamer Poor surface finish from chip balling Material: 1045 Steel Objective Propose a solution for machining…

Case Study – Reaming Replaces Boring

Challenge Details ∅1.004″ bore on a railroad tie puller part Material: 4140 hammer forged steel Machine: Haas Vertical Mill Volume: 2,000 EAU Struggled to maintain…

Case Study: Reaming Blind Bores in Steel

Case Study: Reaming a Steering Fork

Case Study: IRU Hydraulic Valve Bodies

Case Study: Reaming a Carrier

Case Study: Reaming Tubes for Medical Application

Case Study: Mechanical Joining of a Tube and Fitting

CASE STUDY: REAMING VS BORING

Case Study: IRU (Internal Recessing) in Cast Aluminum

Case Study: Rambo Drill Cycle Time Reduction

High Performance Reaming – Steering Knuckle

High Performance Reaming – Cycle Time Reduction On a Hydraulic Part

Case Study – Reaming Replaces Boring

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