CASE STUDIES

March 8, 2021·

Case Study: IRU (Internal Recessing) in Cast Aluminum

SUMMARY OF RESULTS Productivity Gain: 1000% Machining Time Reduction: 270 seconds to 27 seconds Yearly Cost Savings: $29,160 2.3 Months ROI THE CHALLENGE A manufacturer…

February 24, 2021·

Case Study: Reaming vs Boring

SUMMARY OF RESULTS Tool Life Improvement: 150 pcs to 9800 pcs Machining Time Reduction: 14.29 seconds to .70 seconds Cost Per Piece Reduction: $0.13 to…

February 1, 2021·

Mitigating Electrical & Mechanical Runout (Glitch) on shafts using Diamond Burnishing

Rotors or shafts used in steam and gas turbines, turbo generators and compressors, or any large motor, have to work within set standards for runout…

January 29, 2021·

Case Study: Burnishing a Bore for a Space Exploration Application

THE CHALLENGE An aerospace manufacturer needed to meet a finish requirement of 0.4µm Ra (16µ” Ra) in a stainless steel bore. Material: Nitronic 60 –…

January 28, 2021·

Case Study: Burnishing Inconel Valve Body

THE CHALLENGE A customer of ours was trying to achieve a required surface finish by boring but could only maintain 16-20 Ra (0.4 – 0.5…

January 14, 2021·

Case Study: Mechanical Joining of a Tube and Fitting

THE CHALLENGE A customer of ours needed to join a ferrule and tube together to withstand up to 4000 psi of pressure. The ferrule was…

December 23, 2020·

Case Study: Reaming Tubes for Medical Application

THE CHALLENGE A manufacturer was machining 6,000 medical tubes per year. The tubes were made of 1.4301 stainless steel. Previously the manufacturer was only achieving…

August 26, 2020·

Case Study: Burnishing Connectors

THE CHALLENGE This customer was manufacturing connectors made of Steel 4340 using a CMZ TA-20 CNC Lathe. The connectors required a 12 Ra microinch (0.3…

August 26, 2020·

Case Study: Carbide Roll Burnishing Replaces Grinding

THE CHALLENGE One of our customers had been making stainless steel impellor motor shafts with 50.0mm and 54.0mm shaft diameters, requiring a surface finish of…

August 26, 2020·

Case Study: Diamond Burnishing a Shaft Bearing Journal

THE CHALLENGE This customer was manufacturing alloy steel hardened shaft bearing journals using a Pittler vertical CNC lathe with the axle mounted on the rotary…

August 26, 2020·

Case Study: Burnishing a Railway Axle

THE CHALLENGE A customer that we were servicing was manufacturing alloy steel railway axles with 203.225mm shaft diameters that required a 7 Ra microinch (0.18…

August 26, 2020·

Case Study: Burnishing a Valve Seal Body

THE CHALLENGE A customer we had been working closely with was manufacturing stainless steel valve seal bodies using a Mori Seiki SL250 CNC Lathe. The…

Case Study: IRU (Internal Recessing) in Cast Aluminum

Case Study: Reaming vs Boring

Mitigating Electrical & Mechanical Runout (Glitch) on shafts using Diamond Burnishing

Case Study: Burnishing a Bore for a Space Exploration Application

Case Study: Burnishing Inconel Valve Body

Case Study: Mechanical Joining of a Tube and Fitting

Case Study: Reaming Tubes for Medical Application

Case Study: Burnishing Connectors

Case Study: Carbide Roll Burnishing Replaces Grinding

Case Study: Diamond Burnishing a Shaft Bearing Journal

Case Study: Burnishing a Railway Axle

Case Study: Burnishing a Valve Seal Body

READY TO DISCUSS YOUR APPLICATION WITH OUR EXPERTS?

PRECISION METAL FINISHING

HIGH PERFORMANCE CUTTING

SERVICES

RESOURCES

WHY MTG?

MONAGHAN TOOLING GROUP

CONTACT US