Propose a solution for machining ∅1.2475″ (31.673mm) bore on a hydraulic part in a horizontal mill. Previously, this was accomplished with a solid carbide reamer at 37 seconds per part.
Monaghan proposed the use of a Diatool monoblock expandable cermet reamer with a module 80 compensation holder. The Diatool reamer ran at 1500 RPM and 50 ipm with a new cycle time of 7 seconds.
Cycle Time Saving
The Diatool reamer reduced the cycle time by 30 seconds.
The Diatool solution removed more material which allowed the honing process to be about 2.5 times faster!
The solution helped reduce chip balling which was hurting part quality.