PCD TOOLING

PREMIUM POLYCRYSTALLINE DIAMOND TOOLS FOR BORING, REAMING, DRILLING, AND MILLING.

UC Tools specializes in providing German-engineered PCD solutions for the machining of complex aluminum components – consistently delivering a high quality product, with short lead times for both new and reconditioned tools.

UC tools logo
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ADVANTAGES

PCD tool design
  • UC Tools is a world class manufacturer of custom PCD tipped round tools for all applications, such as:

Boring
Reaming
Drilling
Milling

PCD round tool design
  • UC Tools has the capability to manufacture tools with very complex geometries, solid carbide bodies and with the following shanks:

HSK
CAT
BT
Flange mount (Module)

PCD tipped finishing tool
  • What sets UC Tools apart from the competition?

Years of experience working with the most demanding customers, superior design and manufacturing capabilities with state-of-the-art CAD, CAM, grinding, EDM and inspection equipment.

pcd round tool in holder
inspection of pcd tool at UC Tools
PCD round tool in holder at UC Tools
cnc machining of PCD tool at UC tools
cnc machine operation
design of pcd tool at UC tools

APPLICATIONS

  • Brake components – ABS & ESP valve bodies and master cylinders
  • Steering components – rack and pinion housings and electric steering housings
  • Transmission components – valve bodies and cases
  • Cylinder heads and cylinder blocks
  • Throttle bodies (diesel)
  • Engine management systems, fuel pumps, turbochargers and water pumps
  • Small engines and drive train components for lawn and garden, recreational vehicles, etc.
  • Any high volume aluminum or magnesium casting with precision machined features
UC tools automotive part application
PCD tooling automotive application
PCD tool automotive engine block application
Automotive housing machined by PCD tool
Engine block machined by a PCD tool from UC tools
transmission housing machined by a PCD round tool

UC TOOLING PACKAGE MACHINING ALUMINUM STEERING KNUCKLE

RE-TIPPING AND RE-GRINDING

UC Tools are also experts in re-tipping and re-grinding any PCD tools – including their competitors tooling.

TECHNICAL REFERENCE AND DOWNLOADS

UC Tools PCD Tooling Brochure

UC TOOLS

READY TO DISCUSS YOUR APPLICATION WITH OUR EXPERTS?

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MONAGHAN TOOLING GROUP

30 N. Clinton Street
Dayton, Ohio 45402
Toll-Free: 1.800.732.4565
Phone: 937.253.7706
Fax: 937.723.7702

CONTACT US

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Pin bores application example at Monaghan Tooling

Pin Bores on Automotive Part

Material: Ductile Iron

Tooling: Rambo Speed Drill with GTX Coating

Advantages: 

  • Tool reduction from 2 to 1
  • 5 seconds saved per part
  • Annual cost savings of 312 machining hours

 

Access the full case study here! 

Connecting Rod application at Monaghan Tooling

Connecting Rod

Material: C70, Steel

Tooling: Drills with S4 geometry (coated) Spotfacing tools, Z=6 (coated)

Advantages: Approx. 3000 holes (drilling)

Speed Drill S2 - Application Example - Monaghan Tooling

Injection Pump

Material: 42CrMoV4, Steel

Tooling: Special drilling tool with S2 geometry 

Advantages: Extended tool life and process stability