OD Carbide Roll Burnishing Case Studies

May 22, 2022·

Top Hat Burnishing – Gearbox Drive Shaft

Challenge Details Surface finish of 16Ra microinch (0.4Ra) or better required Currently transferring shafts to another machine to grind down material Objective Propose a consistent…

od carbide roller burnishing tool in turret

May 26, 2021·

Case Study: Roller Burnishing Replaces Hand Polishing

Summary Of Results Replaced hand polishing with burnishing 22 minutes saved per part 0.2Ra surface finish achieved (Even better than required😉) Safer process THE CHALLENGE…

burnishing a shaft with od carbide roller burnishing tool

August 26, 2020·

Case Study: Carbide Roll Burnishing Replaces Grinding

Summary Of Results 8 to 12 Ra microinch (0.2-0.3 Ra) surface finish achieved $47 saved per part! Eliminated outsourcing & brought the entire process in-house…

August 26, 2020·

Case Study: Burnishing a Railway Axle

THE CHALLENGE A customer that we were servicing was manufacturing alloy steel railway axles with 203.225mm shaft diameters that required a 7 Ra microinch (0.18…

valve seal body burnished using a burnishing tool

August 26, 2020·

Case Study: Burnishing a Valve Seal Body

Summary Of Results Reduced cycle time Surface finish after burnishing: 8-16 Ra microinch (0.2-0.4 Ra) Eliminated scrap THE CHALLENGE A manufacturer was machining stainless steel…

August 26, 2020·

Case Study: Burnishing a Shaft Used in the Oil Industry

THE CHALLENGE This customer was manufacturing a shaft used in the oil industry made of Super Duplex stainless steel using a DMG Mori NTX2000 machine.…

surface finish from a roller burnishing tool

August 26, 2020·

Case Study: Burnishing a Master Cylinder Piston

THE CHALLENGE A customer of ours was manufacturing master cylinder pistons made of 3415 case hardening steel using a Doosan Lynx 220-LSY CNC Lathe. The…

August 25, 2020·

Case Study: Burnishing a Hydraulic Cylinder

THE CHALLENGE A customer of ours was manufacturing hydraulic cylinders made of 4340 steel, using a Mazak Qualiturn CNC Lathe. The cylinders for this customer…

OD carbide roller burnishing tool on a high pressure tube

August 25, 2020·

Case Study: Burnishing High Pressure Tubes

THE CHALLENGE A customer we were working with was manufacturing ST52 carbon steel high-pressure tubes using ECOCA SJ-25B CNC Lathe. The shaft lengths were 36.61”…

August 25, 2020·

Case Study: Burnishing a Gate Valve Stem

Summary Of Results Replaced grinding with burnishing 30 minutes saved per part 6-8 Ra microinch (0.16-0.20 Ra) achieved THE CHALLENGE A customer of ours was…

August 21, 2020·

Case Study: Burnishing a Gearbox Drive Shaft

Summary Of Results 12-14 Ra microinch (0.30 – 0.35Ra) surface finish achieved 30 minutes saved per part Replaced grinding operation with burnishing Huge cost savings…

OD Carbide Roll Burnishing Case Studies

Top Hat Burnishing – Gearbox Drive Shaft

Case Study: Roller Burnishing Replaces Hand Polishing

Case Study: Carbide Roll Burnishing Replaces Grinding

Case Study: Burnishing a Railway Axle

Case Study: Burnishing a Valve Seal Body

Case Study: Burnishing a Shaft Used in the Oil Industry

Case Study: Burnishing a Master Cylinder Piston

Case Study: Burnishing a Hydraulic Cylinder

Case Study: Burnishing High Pressure Tubes

Case Study: Burnishing a Gate Valve Stem

Case Study: Burnishing a Gearbox Drive Shaft

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