OD CARBIDE ROLL BURNISHING

REPLACE SECONDARY OPERATIONS WHILE OBTAINING SUPERIOR SURFACE FINISH.

The outside diameter (OD) carbide roll burnishing tool is used on turning machines to create extremely fine finishes in most ferrous and non-ferrous materials. The versatility of these tools allows the burnishing of external diameters, tapers, radii, and face as well as large internal bores.
Manufactured by Elliott Tool Technologies, the OD carbide roll burnishing tool is an ideal solution for achieving a required surface finish on a variety of different applications and materials. Burnishing is a consistent and repeatable process that eliminates secondary operations. 
Elliott Tool Technologies logo
OD carbide roll burnishing is a very versatile solution, because of this there are an abundance of applications carbide roll burnishing tools are ideal for. Our team has worked with thousands of different applications, if you have a question or are wondering if your application can be burnished, contact us here.

CARBIDE ROLL BURNISHING ADVANTAGES

LOW MICROINCH FINISH

  • Produces a 4 to 8 Ra surface finish in one pass.
  • Improves surface irregularities and tool marks.

PROCESS IMPROVEMENTS

  • Burnishing is a repeatable and consistent process
  • Fast cycle times – measured in seconds, not minutes!

VERSATILITY

  • Burnishing is effective for many different part configurations.
  • Suitable process for a variety of metals – all ductile metals can be burnished!

LOW COST

  • Eliminates secondary machines and set ups.
  • Eliminates secondary processes such as grinding, honing and polishing.
  • Elliott burnishing tools feature long lasting and replaceable wear parts, reducing total cost over the life of the tool.
  • Rolls can be reconditioned

WORK HARDENING

  • Burnishing increases the surface hardness through the cold working process and compressive forces.
  • Increases metal’s resistance to fatigue and failure at stress points.
  • Produces a dense and uniform surface.

PROVEN QUALITY

  • The burnishing process has been refined and improved  for over 100 years and has a proven record of success.
  • Monaghan Tooling Group and Elliott Tool Technologies continue this long tradition by providing the industry’s highest quality burnishing tools.

EASY-TO-USE

  • MTG and Elliott burnishing tools require limited training to operate.
  • Easy to maintain and repair.
  • Common repair parts are always stocked!

CARBIDE ROLL BURNISHING APPLICATIONS & CASE STUDIES

OD CARBIDE ROLL TOOL OPTIONS

Standard Tool Dimensions (inches)

Tool Number Shank Size (Square) Left/Right Hand Roll Radius (in) Roll Radius (mm)
S2075-00 1" LH 0.032" 0.787mm
S2121-00 1" RH 0.032" 0.787mm
S2548-00 1" LH 0.062" 1.57mm
S2549-00 1" RH 0.062" 1.57mm
S2327-00 1" RH 0.093" 2.36mm
S2233-00 1" LH 0.093" 2.36mm
5900-100-80477 1" LH 0.125" 3.175mm
5900-100-80558 1" RH 0.125" 3.175mm
S2302-00 3/4" LH 0.032" 0.787mm
S2306-00 3/4" RH 0.032" 0.787mm
S2427-00 3/4" LH 0.093" 2.36mm
S2488-00 3/4" RH 0.093" 2.36mm
S2313-00 1-1/4" LH 0.032" 0.787mm
S2384-00 1-1/4" RH 0.032" 0.787mm
CB356-00 1" -- 0.032" 0.787mm

Standard Tool Dimensions (mm)

Tool Number Shank Size (Square) Left/Right Hand Roll Radius (in) Roll Radius (mm)
S2075-00M 25mm LH 0.032" 0.787mm
S2121-00M 25mm RH 0.032" 0.787mm
S2548-00M 25mm LH 0.062" 1.57mm
S2549-00M 25mm RH 0.062" 1.57mm
S2327-00M 25mm RH 0.093" 2.36mm
S2233-00M 25mm LH 0.093" 2.36mm
5900-100-80477M 25mm LH 0.125" 3.175mm
5900-100-80558M 25mm RH 0.125" 3.175mm
CB356-00M 25mm -- 0.032" 0.787mm

TECHNICAL REFERENCES, DOWNLOADS & ADDITIONAL RESOURCES

Operating Procedure

The OD carbide roll burnishing tool can be used to burnish ODs, flat face surfaces, and shallow ID parts (Up to 1.000″ deep).

OD carbide roller burnishing tool operating procedure