OD CARBIDE ROLL BURNISHING

REPLACE SECONDARY OPERATIONS WHILE OBTAINING SUPERIOR SURFACE FINISH.

The outside diameter burnishing tool is used on turning machines to create extremely fine finishes in most ferrous and non-ferrous materials. The versatility of these tools allows the burnishing of external diameters, tapers, radii, and face as well as large internal bores.

OD CARBIDE ROLL BURNISHING ADVANTAGES

LOW MICROINCH FINISH

  • Produces a 4 to 8 Ra surface finish in one pass.
  • Improves surface irregularities and tool marks.

PROCESS IMPROVEMENTS

  • Burnishing is a repeatable and consistent process
  • Fast cycle times – measured in seconds, not minutes!

VERSATILITY

  • Burnishing is effective for many different part configurations.
  • Suitable process for a variety of metals – all ductile metals can be burnished!

LOW COST

  • Eliminates secondary machines and set ups.
  • Eliminates secondary processes such as grinding, honing and polishing.
  • Elliott burnishing tools feature long lasting and replaceable wear parts, reducing total cost over the life of the tool.

WORK HARDENING

  • Burnishing increases the surface hardness through the cold working process and compressive forces.
  • Increases metal’s resistance to fatigue and failure at stress points.
  • Produces a dense and uniform surface.

PROVEN QUALITY

  • The burnishing process has been refined and improved  for over 100 years and has a proven record of success.
  • Monaghan Tooling Group and Elliott Tool Technologies continue this long tradition by providing the industry’s highest quality burnishing tools.

EASY-TO-USE

  • MTG and Elliott burnishing tools require limited training to operate.
  • Easy to maintain and repair.
  • Common repair parts are always stocked!

OPERATING PROCEDURE

Part Preparations – 100/120 RMS

Feed Rate – .004/.008 Max 1200 SFM

Coolant Required – water soluble or oil

Ensure bearings are sufficiently greased at all times.

OPERATING PROCEDURE

TECHNICAL REFERENCE AND DOWNLOADS